Piano Shell for a Keyboard – Give Your Old Piano a Second Life!

In this article, we'll show you how to turn your old or damaged piano into a piano shell stand for a keyboard.
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Last updatedLast updated: August 16, 2022
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Keyboard stands are a common theme in concerts, given that band members often carry and play multiple keyboards during their performance. However, every so often, you’ll see what looks like an actual piano on stage or on tour, which raises some logistical questions since pianos tend to be quite heavy.

The reason why we say “looks like” is because sometimes it’s not actually a piano. It could just as easily be a piano shell for keyboard, and you would never know the difference unless you’re very well versed in the sounds produced by both instruments. We have to admit that this setup looks way cooler, and it also has some logistical benefits. As such, if you have an old/damaged piano that you no longer use, you can repurpose it to work as a keyboard shell.

Why do you need a piano shell for your keyboard?

Piano Shell for a Keyboard - Give Your Old Piano a Second Life!One major reason for adding a piano shell to your keyboard is the aesthetics. Let’s face it, pianos tend to look a lot cooler and grander than their keyboard counterparts. This is especially true for acoustic pianos, although some higher-end digital pianos, e.g those in the $2000 budget range, also have some impressive shells.

Another reason is wire management. With keyboard stands, the wires are often left hanging, and they’re distributed everywhere on stage, which can lead to some accidents when performing. However, with a shell, you have more control over how each wire is positioned. You can even build the shell to have inlets and outlets. Also, since the wires will be covered by the shell, they won’t be as much of an eyesore.

Despite the bulky appearance, they could also be a space-saving option for your performances on stage, depending on how you configure them. For instance, piano shells often have a top part that looks like a sort of shelf. You can use this as a spot for a secondary piano with the relevant wiring and wire management done in the shell. You can also add compartments on the underside to hold more equipment for your performances on stage.

Notably, a piano shell will also work for a digital piano if you want to give it a more traditional acoustic appearance.

How to make a piano shell for a keyboard

Creating a DIY piano shell is, of course, a time and resource-intensive endeavor. However, they’re not available in the market for the different keyboard or digital piano models, so you’ll need to build one yourself.

One thing to consider beforehand is compatibility. It’s better to know the keyboard you’ll be using the shell for beforehand, as then you can adjust the measurements to match your electric instrument. However, according to National Public Radio Trusted Source Musical Innovation: A Grander Grand Piano : NPR Most pianos have 88 keys, but craftsman Wayne Stuart has designed a piano with an unprecedented 102. The Stuart and Sons grand has a distinctive sound that one pianist describes as “clear and crisp as white wine.” www.npr.org , most pianos have 88-keys, and as such, if you have an 88-key keyboard or less, it should be a good fit.

What you’ll need

What you’ll need is some wood tools and a few supplies to add to the shell, including a sander, saws, a tape measure, a screw gun, drill, screws, heavy-duty casters, and a square. Additionally, you’ll need an old piano. This would make the process easier as all you need to do is remove the current setup, modify the shell and add the keyboard. However, you can also build one from scratch if you want to. But, for this writeup, we’re looking into repurposing an old piano.

You’ll likely also need some extra pieces of wood.

Deconstruct the Piano

Piano Shell for a Keyboard - Give Your Old Piano a Second Life!This will involve removing the metal plate and the piano strings. Notably, the latter requires some technical skills and extra caution as it might be dangerous. Nevertheless, YouTube should prove a huge help if you’re struggling since there are multiple videos on the same. Additionally, removing the strings also needs some patience as it’s time-intensive.

Notably, according to Yamaha Trusted Source The Structure of the Piano:Design of the Strings Enriches the Sound - Musical Instrument Guide - Yamaha Corporation This is the Yamaha Corporation [Musical Instrument Guide] website. This article contains information about the Piano [The Structure of the Piano:Design of the Strings Enriches the Sound] www.yamaha.com , the number of strings inside an 88-key grand piano is usually around 230, and you need to ensure you get every one of them.

Build a slot for your keyboard

Here you’ll need to take the measurements of your keyboard. Ideally, you should do this even both before you deconstruct the piano and after. The first measurement will help you determine whether your keyboard will fit. The second measurement, on the other hand, tells you how much you need to adjust the inside of the shell to give the keyboard a snug fit.

This is also why we recommend having some extra pieces of wood, as then you can cut them into more compact pieces and add them to the inside of the shell to fill up the extra space.
Once you’re done, you should put your keyboard in the shell to ensure it fits before removing it so you can continue with the process.

Additionally, ensure the top lift is still functional as it will provide easier access to the cables inside the shell. If not, you can repair the hinges, although there likely won’t be any extra modification required.

Build the underside

Piano Shell for a Keyboard - Give Your Old Piano a Second Life!Worth mentioning is that grand pianos tend to be used while sitting, and their design caters to that. However, this is different from keyboard stands which can be adjusted to allow you to stand. As such, you’ll have to decide if you’ll be using the shell while seated or standing.

If it’s the latter, you’ll need to add some components to the underside to increase the height. If it’s the former, you might not need to make any significant adjustments. That said, the inclusion of heavy-duty wheels should make it so much easier to move the shell.

If the casters raise the shell too high, you might also need to cut some pieces of wood off the bottom of the shell. This is also the time to think about any extra inclusions you might want in the shell. For instance, if you want outlets, you can get connectors that plug into your keyboard and then connect to output ports on the body of the shell. You’ll need to drill holes into the wood for that as well.

Sand and paint the shell

Piano Shell for a Keyboard - Give Your Old Piano a Second Life!Once done, you should sand the wood that’s left on the shell. You want the shell to look good as new on stage, meaning that a fresh coat of paint is required. According to most reviews, the random orbit sander from Black + Decker is best suited for such sanding projects since it’s affordable, efficient, and it even has a comfort grip handle so you can sand for longer without straining. After that, you can paint the shell to whichever color you want.

Confirm everything is in working order

Of course, before you can take it with you on stage, you need to confirm everything is in working order. Put your keyboard in the shell and incorporate the connectors. Check if they can relay signals to the outputs on the shell and, if not, fix the corresponding connector or replace it.

If everything is functional, you can even leave the keyboard attached, waiting for the day when you use it. However, if you leave the keyboard like that, it’s bound to get dirty, dusty and may even sustain some damage which is why a cover may be necessary.

Users recommend the 88-key keyboard dust cover from Clicks since it’s made of premium materials to keep dust out, and it’s even machine washable for when you eventually need to clean it.

Final thoughts

By the time you’re done creating your piano shell for keyboard, you’ll have something that looks and feels like a grand piano. However, the sound output and the weight of the device will be quite different. Also, if you remembered to include the casters, the shell’s mobility will be better as well. There’s, of course, no rule that says you have to take it with you on stage. It still looks good even if you’re playing it at home.

References

1.
Musical Innovation: A Grander Grand Piano : NPR
Most pianos have 88 keys, but craftsman Wayne Stuart has designed a piano with an unprecedented 102. The Stuart and Sons grand has a distinctive sound that one pianist describes as “clear and crisp as white wine.”
2.
The Structure of the Piano:Design of the Strings Enriches the Sound - Musical Instrument Guide - Yamaha Corporation
This is the Yamaha Corporation [Musical Instrument Guide] website. This article contains information about the Piano [The Structure of the Piano:Design of the Strings Enriches the Sound]
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